What is bicycle assembly line?
Bicycle assembly line is pulled by chains, and load-bearing steel plates and plastic plates are fixed on the chains in the guide rails on both sides of the conveyor as load-bearing mechanisms. And this bicycle assembly line includes brackets, motors and conveyor belts.
Bike grip assembly
Saddle tube automatic processing machine
Saddle tube automatic processing machine of the bike grip assembly includes an automatic blanking mechanism, a tube material cutting mechanism, an automatic feeding mechanism, a mechanical clamping mechanism, a shrinking mechanism, a chamfering mechanism, a chamfering rolling character feeding mechanism and a character rolling mechanism.
The above-mentioned automatic blanking mechanism, pipe material cutting mechanism and automatic feeding mechanism are sequentially connected and arranged through the discharge rod, and the pipe material transportation is realized between the chamfering mechanism and the character rolling mechanism through the chamfering rolling character feeding mechanism. The mechanical gripper mechanism is set between the automatic feeding mechanism and the shrinking mechanism, and is used to clamp the pipe material conveyed by the automatic feeding mechanism to the station of the shrinking mechanism, and clamp the processed pipe material to the feeding port of the chamfering mechanism.
Handlebar bending machine
Handlebar bending machine of the bike grip assembly is mainly composed of the fuselage, pipe bending head, pipe bending mold, hydraulic system, electrical control system and so on. Its working principle is to drive the bending mold on the pipe bending machine head through the hydraulic system, so that the metal pipe is bent into the required shape under the action of the mold.
Handlebar knurling machine
Handlebar knurling machine includes a mounting platform, a steering handle fixing frame, a knurling wheel set and a driving mechanism.
The mounting platform is provided with a knurling wheel bracket fixed with the knurling wheel set. And the knurling wheel bracket includes a top cover and a panel clamped at the two ends of the knurling wheel set, and the panels are respectively equipped with knurling wheels, the drive wheels and the shaft hole where the transmission wheel is installed. The knurling wheel set contains a driving wheel and a knurling wheel. The driving mechanism includes a motor, a power supply unit and a control switch, and the power supply device is linked to the motor and the control switch respectively. The knurling wheel and the driving wheel are closely attached to the outer peripheral surface of the steering handle and form transmission cooperation with the motor respectively, and the steering handle and the steering handle fixing frame are rotatably connected. Besides, the knurled wheel set also includes a transmission wheel, and a transmission belt is connected between the transmission wheel and the motor.
Handlebar extrusion machine
Handlebar extrusion machine of the bike grip assembly is a kind of equipment used to complete the extrusion and repair of bicycle handlebars, which is generally composed of extrusion frame (fixed handlebar), lifting device, hydraulic system, control system and other parts. The operator uses the hydraulic system to control the handlebar extrusion machine to carry out the extrusion operation to complete the repair of the vehicle floor.
Working principle of bicycle assembly line
A transmission shaft is mounted on the bracket of the bike assembly line
, and a transmission belt is equipped on the transmission shaft
. And the output shaft of the motor is linked to the transmission shaft to offer power for the rotation of the transmission shaft. The conveyor belt of the bike assembly line includes crawler plates, a pumping channel is arranged on the crawler plates, a connecting rod is arranged in the pumping channel, and a mounting table is detachably installed on the connecting rod.
Components of bicycle assembly line
Mounting table equipped in the bicycle assembly line includes a mounting frame. The mounting frame is fixed on the mounting table, and the mounting table is detachably mounted on the connecting rod through the mounting frame. In addition, the mounting table also includes a fixing seat, which is fixed on the mounting table and used for fixing the bicycle frame to be assembled.
Connecting rod includes a rotating end, and the rotating end is arranged on one end of the connecting rod protruding from the pumping channel. The rotating end can rotate freely, and the mounting table is detachably installed on the rotating end, and the mounting table can also freely rotate along with the rotating end. According to the needs of assembly, the bicycle frame to be assembled can be adjusted to an angle convenient for installation, thereby saving time and reducing the labor burden generated in the assembly process.
Motor equipped in the bicycle assembly line is a stepping motor, and also includes a switch circuit, which is electrically connected with the stepping motor and is used to control the start and stop of the stepping motor.
The switch circuit includes a starting circuit and a closing circuit. The starting circuit includes a first normally open switch, a first AC contactor and a first relay. One end of the first normally open switch is electrically linked to the power source and the other end is electrically linked to the first relay. The first AC contactor is connected in parallel with the first normally open switch, one end of the stepping motor is electrically connected with the first relay, and the other end is connected with the zero wire.
The closing circuit includes a second normally open switch, a time relay, a second AC contactor and a second relay. The second normally open switch is connected in series with the time relay, the other end of the second normally open switch is electrically linked to the power source, and the other end of the time relay is connected to the zero wire. And the second AC contactor is connected in parallel with the second normally open switch, and the second relay is connected to time relays in parallel.
The voltage dividing resistor and the normally closed switch are arranged between the first normally open switch and the second normally open switch and the power supply, as well as the voltage dividing resistor and the normally closed switch are connected in series. And the other end of the voltage dividing resistor is connected to the power supply, and at the same time, the other end of the normally closed switch is electrically connected with the first normally open switch and the second normally open switch.
Features of bicycle assembly line
a. Bicycle assembly line has a large transportation volume and can carry a large weight, which greatly improves production efficiency.
b. Bicycle assembly line has a variety of functions and is convenient for accumulation and transmission. Hence, it can be used not only as an assembly development line but also as a storage and transportation of items.
c. Bike assembly line has exquisite appearance, simple structure, easy installation, practicality and no noise.
d. The transporting speed of the bicycle assembly line is smooth, precise and efficient, so it can assure the synchronous delivery of products.
e. The equipment performance of the bicycle assembly line is safe and guaranteed. Besides, it has strong adaptability to the environment, because it can be manipulated in places with high temperature and in dusty environments.
f. The assembly of the bicycle assembly line is convenient and simple, and it is customized with specific aluminum profiles, so that the assembly line has strong corrosion resistance and load bearing.
g. Bike assembly line is operated automatically, which not only decreases costs of production, but also highly enhances production efficiency and assures the stability of the production process.
Advantages of bicycle assembly line
a. Integrate the production process
The current bicycle assembly line can indeed have certain advantages, especially if it is produced through such a production method, the production process can be integrated, and a variety of different stations can be arranged on the assembly line, so that it can meet the needs of assembly and make factory assembling bike easy.
b. Relatively high scalability
The current bicycle assembly line is still relatively high in terms of scalability, that is to say, it can directly design an assembly line that can meet the corresponding production requirements according to the needs of the factory. In this way, when the production enterprises are assembling bicycles, they can directly produce and assemble through the assembly line, thereby improving the efficiency and speed of production.
c. Save a certain cost
In the process of production, the cost issue still deserves the attention of enterprises. The current bicycle assembly line can help enterprises save related production costs, and can also save the number of workers to a certain extent, thereby realizing a certain degree of automated production. And the initial investment of the bicycle assembly line is relatively small, but the rate of return is relatively high, so that enterprises can obtain higher economic benefits from it.
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