What is iv cannula assembly machine?
IV cannula assembly machine is an efficient and labor-saving automated equipment that realizes automated assembly, bonding, testing, and packaging of rivets, catheters, catheter holders, needles, needle seats, rubber plugs, sheaths, water-stop clips, liquid-stop tablets, heparin caps, antibacterial caps, extension pipes (PVC) and other components.
Production process of iv cannula assembly machine
IV cannulas are usually made of materials such as stainless steel and polyethylene
. As the main material of the IV cannula, stainless steel should have certain mechanical properties and corrosion resistance. And polyethylene is often used as a protective sleeve for IV cannula and has good flexibility and wear resistance.
Processing and manufacturing
Cut the stainless steel material to the appropriate length on the IV cannula assembly machines according to the design requirements. The cutting process requires precision to ensure that the size of the IV cannula complies with regulations.
Next, bend the cut stainless steel material to create the shape of the IV cannula. The bending process requires the use of professional mechanical equipment to ensure the accuracy of the bending angle and curve.
Weld the bent stainless steel material via the welding equipment of the IV cannula assembly machine to connect the various parts of the IV cannula. The welding process requires high requirements, and it is necessary to master the appropriate welding temperature and welding time to ensure a strong welding.
After welding is completed, the IV cannula needs to be polished using professional equipment on the IV cannula catheter assembly machine to make its surface smooth and reduce tissue irritation. The polishing process requires the use of professional polishing equipment and materials to ensure that the polishing effect meets the requirements.
e) Cleaning and disinfection
After the IV cannula is assembled, it needs to be cleaned and disinfected. The cleaning process can use equipment such as ultrasonic cleaning machines to remove impurities and dirt on the surface of the IV cannula. And the disinfection process requires the use of appropriate disinfectants to ensure the sterility of the IV cannula.
Production components of iv cannula assembly machine
Equipment for assembling and producing IV cannula mainly includes wire drawing machines, needle punching machines, injection molding machines, ultrasonic cleaning machines, automatic molding machines, etc. Among them, the automatic molding machine is the core equipment of the entire IV cannula production line, which can complete the processing, glue injection, cleaning and other production processes of the IV cannula at the same time. And the higher the degree of automation of the assembly machine, the higher the accuracy and quality of the product.
Details of iv cannula assembly machine
a. Steel wire drawing: Use the wire drawing machine on the IV cannula catheter assembly machine to draw the stainless steel raw material to a certain thickness, and then enter the needle punching machine to process it into the incision shape of the IV cannula.
b. Steel pipe pressing: Process the stainless steel plate or special-shaped steel pipe into a pipe body with an inner cavity length of 4-6cm, and then spray polypropylene glue into the interior through an injection molding machine.
c. Steel pipe cutting: Use the professional cutting equipment on the IV cannula assembly machine to cut the glue-injected steel pipe into the standard length of the IV cannula, and clean the inner wall of the steel pipe at the same time.
d. Ultrasonic cleaning: Place the prepared IV cannula in an ultrasonic cleaning machine, and use the machine vibration principle to remove stains on the surface of the IV cannula.
e. Molding: Send the cleaned IV cannula into the automatic molding machine for molding.
Quality control of iv cannula assembly machine
Quality control is very important during the production of IV cannulas. To ensure that the quality of IV cannulas complies with relevant standards and regulations, the following measures can be taken:
a) Raw materials are inspected through IV cannula assembly machines to ensure the quality of materials such as stainless steel and polyethylene.
b) Strict process parameters are set on the IV cannula catheter assembly machine, and each process is controlled and monitored to ensure that the size and shape of the IV cannula meet the requirements.
c) Conduct non-destructive testing of welded joints to ensure good welding quality.
d) Use professional testing equipment on the IV cannula assembly machine to check the polishing quality to ensure that the surface of the IV cannula is smooth.
e) Carry out sampling inspection on IV cannulas to test their sterility and biocompatibility.
Features of iv cannula assembly machine
a. IV cannula assembly machines can automatically detect burrs, angles, glue amounts, and blocked needles online to comprehensively improve product quality. At the same time, the IV cannula catheter assembly machine also uses a servo system to take out the needle, thereby avoiding the waste of needles caused by random needles.
b. IV cannula assembly machine can not only easily replace the needle clamp, but the assembly machine can also be more widely adapted to various needle size requirements. Moreover, the IV cannula assembly machine can automatically detect blockages and leaks online and automatically identify waste materials, reducing the labor intensity of workers caused by detection.
c. The needles on the IV cannula assembly machine fall freely by gravity, thus avoiding needle tip damage caused by the device itself.
d. IV cannula catheter assembly machine has a compact and reasonable structural design, making operation and maintenance more user-friendly. At the same time, the IV cannula assembly machines also adopts vertical siliconization, coupled with the use of large and small air blowing processes, thus greatly reducing the possibility of silicone oil residue.
Advantages of iv cannula assembly machine
a. Highly automated. Compared with traditional production methods that rely on manual assembly, IV cannula assembly machines realize full automation of the production process, greatly improving production efficiency and effectively avoiding contamination problems.
b. High precision/high yield. The customized precision mechanical structure design ensures the accuracy of action/assembly and ensures the quality of the IV cannula products produced.
c. Intelligent detection function. IV cannula assembly machine is optionally equipped with an intelligent detection module (cooperated with a self-developed algorithm), which enables automated detection of product defects in multiple processes.
d. Real-time data collection. The Internet of Things module and data collection module on the IV cannula assembly machine can form a data chart on the terminal, realizing online data collection and remote diagnosis.
e. The modular design of the IV cannula assembly machine not only facilitates layout and installation according to the customer's specific production environment, but also reduces the difficulty of maintenance.
f. Flexible production. The system on the IV cannula catheter assembly machine has flexible production capabilities and can produce indwelling needles of different specifications by replacing different clamps.
g. Safety and convenience. The components and operation of the IV cannula assembly machines are safe and convenient, and the structure is compact.
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