What is electric fan assembly?
Electric fan assembly line is composed of a fully automatic conveyor line, which saves a lot of labor costs and improves production efficiency and output. This type of production and assembly line uses PVC anti-static nylon sheet base tape as the transmission medium and aluminum alloy profiles as edge protection, which is suitable for automated assembly lines in auto parts, instrumentation, home appliances and other industries.
Components of electric fan assembly
Electric fan assembly machine
Electric fan tooth box automatic assembly machine
a） PLC touch screen control
Intuitive display, intelligent data, convenient operation, function prompts.
b） Cover vibrating plate
Non-standard customization, reducing labor, improving efficiency, and intelligent loading.
c） Glass bead vibrating disk
Glass bead professionally customizes the vibration plate, automatically distinguishes the front and back, and automatically loads materials.
d） Gear vibrating plate
Gear professionally customizes the vibrating plate, automatically distinguishes the front and back, and automatically loads the material.
e） Large shell vibrating plate
Large shell professionally customizes the vibrating plate, automatically distinguishes the front and back, and automatically loads the material.
f） L-rod vibrating plate
Professionally customized vibrating plate with L rod, automatically distinguishes the front and back, and automatic feeding.
g） Ultrasonic welding
Adopt 3200W high-power ultrasonic welding, save the cost of drilling 3 screws of the electric fan assembly line.
Parameters of electric fan tooth box automatic assembly machine
| Parameter name | Parameter |
| Efficiency | 1000pcs/hour |
| Rated voltage | 220V |
| Barometric pressure | 5-6kg/㎝² |
| Power | 1000w |
Electric fan motor automatic screwing machine
a） PLC man-machine interface
Intuitive display, intelligent data, convenient operation, and function prompts.
b） Blowing feeding
The air-blowing type feeding does not jam the screw, the robot automatically removes the product, intelligently and automatically assembles the product, and the servo multi-axis turntable screw machine.
c） Stainless steel manipulator
Made of high-quality
stainless steel, no dropping nails, no jamming nails, fast speed, no obstacles, stable work, and long service life.
d） Provided by turntable
Putting the product and screwing can be carried out at the same time without mutual interference. All operations can be completed by one person, which greatly improves work efficiency in the
electric fan assembly line.
Parameters of electric fan motor automatic screwing machine
| Parameter name | Parameter |
| Screw volume | M3X83000pcs |
| Feeding speed | 1 piece/second (depending on the length of the screw) |
| Power supply | 220V50HZ |
| Power | 100W (excluding battery pack) |
| Barometric pressure | 4-5kg/㎝² |
| Applicable screw type | Slotted screws, Phillips screws, square screws, hexagon socket screws, rice screws, triangular screws, daisy screws, H-type screws. |
Double station automatic locking screw machine
a) PLC man-machine interface
Intuitive display, intelligent data, convenient operation, and function prompts.
b) Blowing feeding
High rotation speed is fast, and the torque signal can ensure the tightening force of each screw without scratching or missing.
c) Stainless steel manipulator
The position of any coordinate value of the X/Y/Z axis is accurate, and the coordinate value can be changed at any time according to the product.
d) Provided by turntable
Double station: left and right automatic switching
When screwing in mechanical work, it will not affect the placement of products, which greatly improves work efficiency.
Parameter of double station automatic locking screw machine
| Parameter name | Parameter |
| Power supply | 220V50HZ |
| Feeding speed | 1 piece/second (depending on the length of the screw) |
| Power | 30W (excluding battery pack) |
| Barometric pressure | 4-5kg/㎝² |
| Screw volume | M3X83000pcs |
Electric fan tooth box glass bead machine
a) PLC man-machine interface
Intuitive display, intelligent data, convenient operation, and function prompts.
b) Automatic alarm
Straight rod vibration plate, automatic feeding, high stability.
c) Stainless steel manipulator
Made of quenched and hardened steel, durable/wear-resistant and long service life.
d) High precision adjustable device
In the electric fan assembly, the electronic components are imported with original packaging, and the high-precision controller ensures that the equipment is trouble-free and allows the equipment to operate normally.
Parameter of electric fan tooth box glass bead machine
| Parameter name | Parameter |
| Efficiency | 1500pcs/hour |
| Rated voltage | 220V |
| Barometric pressure | 5-6kg/㎝² |
| Power | 300W |
Electric fan automatic winding machine
| Key control items | Main parameter | Remark |
| Number of workstations | 2 workstations, 4 workstations | It can be customized according to the actual product of the customer. |
| Applicable wire diameter | 0.01mm-1.2mm | Depends on customer product. |
| Applicable wound core size range | Outer diameter: Φ10mm~Φ140
Inner diameter: greater than Φ8mm
Stack thickness: 5mm~120mm
Wire diameter: 0.01mm~1.2mm
Thread length: 10mm~150mm | Larger parameters can be customized according to the actual situation of the customer. |
| Product program | The maximum step sequence is 320 steps, and the standard special software can be uploaded, downloaded and stored through the network cable. | The device itself can store 100 different product programs. |
| Tension repeatability | Standard value ± 3% | Self-adjust the tension according to the actual situation of the product |
| Number of control axes | 4-axis private server control, 5-axis private server control | |
| Total power | 9kw，11kw | |
| Power supply | AC380V±10% 3-phase 50/60HZ | |
| Air pressure | Within 0.4-0.7MPa | Can be adjusted according to the actual air pressure |
| Applicable number of slots | 2-360 slots | Free switching of angles |
| Machine size | About 1100(W)*1150(D)*2100(H)mm | Standard dual station |
| Machine weight | About 1500kg | |
Electric fan aging test machine
Electric fan blade extreme testing machine
Equipped with an air-floating spindle motor that supports extreme aging of fan blades above 24,000 rpm. Electric fan blade extreme testing machine installed in the electric fan assmebly can be used to test the strength of fan blades in extreme operating environments and extreme speeds.
Functions of electric fan blade extreme testing machine
a) High temperature and high speed extreme testing
The maximum aging temperature reaches 105°C, and the maximum speed reaches 60,000 rpm.
b) Real-time monitoring data
Real-time display of operating data record temperature curve and speed curve.
c) Human-machine system integration
The human-machine system performs integrated full-process operations.
Parameter of electric fan blade extreme testing machine
| Parameter name | Parameter |
| Overall size | 1330*1000*1785mm |
| Maximum aging temperature | 150°C |
| Maximum rotating speed | 60000rpm |
| Temperature deviation | ±5℃ |
| Total power | 6.5kw |
| Power supply | 380V，50Hz |
| Air source requirements | 0.5-0.7Mpa |
| Control method | PID |
| Temperature detection | Thermocouple detection |
Whole machine aging test machine
a) Aging monitoring system
Specializing in the aging and process monitoring of electric fans, it monitors and records aging data in real time to meet the needs of quality and production management in actual production.
b) Various simulation environments
Supports a variety of simulated test environments, the maximum aging temperature reaches 150°C, and the maximum aging time is 70000h.
c) Automatic data storage
In the electric fan assembly, data reports can be easily generated based on production date, material batch, etc., test data is automatically stored, and barcode scanning and data uploading are supported.
d) Building block system architecture
Flexible selection according to actual use needs, supporting single aging or single monitoring (cooperating with existing aging equipment).
Parameter of whole machine aging test machine
| Parameter name | Parameter |
| Overall size | 1850*1500*2100mm |
| Maximum aging temperature | 150°C |
| Maximum aging time | 70000h |
| Operating Voltage | 0-80V DC (including measurement) |
| Rotating speed control signal | PWM/voltage |
| Number of fan stages | 4-12 |
| Electric fan rotating speed measurement method | Auto/current waveform/OP signal |
| Data saving interval | 1s |
| Determine the upper and lower limits of current | Unlimited |
| Determine the upper and lower limits of rotating speed | Unlimited |
Working principle of electric fan assembly
a. SMT process
Assemble wire frame and silicon steel sheet - winding wires - brush solder paste- attach electronic parts - reflow soldering - inspect appearance (repair soldering) - assemble coil and PCB - soldering enameled wire - appearance Inspection - assembly test
b. Plug-in process
Assembling wire frame and silicon steel sheet - Winding - Inserting electronic parts - Soldering furnace - Cutting feet - Wave soldering - Appearance inspection (repair welding) - Coil and PCB Assembly - Soldering Enameled Wire - Appearance Inspection - Assembly Test
c. Electric fan blade assembly process
Magnetic induction - Magnetizing - Electric fan blade pressing - Balancing
d. Finished electric fan assembly process
Welding lead - upper assembly - press assembly - striking copper - fan blade upper oil ring - inserting fan blade - front end test - inserting oil ring spring - back-end testing - labeling - appearance inspection - boxing
Crafts of electric fan assembly
a. The length of the wire body is calculated based on the assembly process arrangement of the product. Moreover, the height of the line body is 2M, and the height of the working surface is 750±20mm adjustable. In addition, the line width ranges from 150mm to 1000mm, and can also be freely customized according to product specifications.
b. Line body configuration:
a） Fluorescent lamp
b） Electric fan
c） Gas pipe is equipped with quick-change joints
d） Process drawing board
e） Work table is equipped with 220V power socket
f） Imported conveyor belt
g） Special aluminum alloy
c. Power configuration: Electromagnetic speed regulation/frequency conversion speed regulation control
Advantages of electric fan assembly
a. The use of electric fan assembly lines can effectively liberate the labor force. The liberated labor force can be allocated to other positions, rationally allocate labor resources, and avoid the adverse effects of employee resignation on the company.
b. Electric fan assembly line has a very high yield rate, which can effectively reduce the waste of consumables caused by traditional manual assembly lines and reduce the overall investment cost of the enterprise.
c. In view of the shortcomings of traditional technology, we have developed a system that can realize intelligent adjustment and control of the entire electric fan assembly system. It can automatically load materials and automatically discharge finished products. Meanwhile, it has a high degree of automation, high work efficiency, simple debugging, convenient and fast operation and precise positioning.
How to buy electric fan assembly?
iBotRun offer automated manufacturing facilities help customer solve and reduce labor cost, increase work efficiency, create huge wealth.
If you are interested in our
electric fan assembly or have any questions, please write an e-mail to info@ibotrun.com, we will reply to you as soon as possible.
