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Emulsifying Machine

Emulsifying machine for sale

What is emulsifying machine?

Emulsifying machine is a machine that can perform processes such as shearing, dispersing, and impacting materials by using the high-speed rotation of a homogenizing head attached to an engine. The material after processing this operation will become more delicate and promote the fusion of oil and water.

Emulsifier mixer machine
is widely used in cosmetics, body lotion, sunscreen, and many other cream products have to use emulsifier. Sauce, juice, etc. in the food industry. Pharmaceutical industry in the ointment. Petrochemicals, paints, coatings, inks, etc. will be used in the emulsifying machine.

Working principle of emulsifying machine

The principle of the emulsifier is that the emulsifying machine uses vortex mixing, shear, ultrasound and other technical means to make the water micro-cluster crushing and refining, and also to make the diesel fuel crushing and refining and homogeneous mixing, forming an emulsified structure.

Due to the existence of viscosity, the fluid within the fluid layer of mutual movement of the force generated is called shear. Due to high-speed movement, shear force makes the fluid layer form turbulence, turbulence makes the liquid interface broken. In practice, colloid mills, shear heads, high-pressure homogenizers, and jets are used to create shear forces at high speeds.

Emulsification efficiency

A variety of methods can emulsify fuel. However, the efficiency of fuel emulsification is different depending on the quality. Under the premise of meeting quality standards, energy saving is an important indicator of fuel emulsification. Efficiency becomes very important and becomes the main economic indicator. It is to save both fuel and electricity, but also save time and labor. Combustion efficiency depends on the emulsifier, emulsification efficiency is related to the emulsifier and emulsifier, mainly embodied in the technical system. It is the technical method of crushing and the measurement method. The technical method of crushing and refining the water is more important to the emulsification efficiency. Existing technology are big room for development: colloid mill, shear head, high-pressure homogenization, jet and other mechanical methods, power consumption, flow rate is small, crushing particle size is still large. Measurement methods exist in the emulsified liquid density changes caused by the measurement accuracy; fuel batch changes caused by the generality; the proportion of changes in the adjustability. Most of the existing ones are large in size, weight, power consumption and high in price. It also brings one of the unfavorable factors for the promotion of fuel emulsification.

Feature of emulsifying machine

a. Emulsifying machine, also known as centrifugal homogenizer, is especially suitable for the pre-treatment section of materials.

b. The emulsifier mixer machine has the characteristics of large handling capacity and small energy consumption, which is suitable for industrialized continuous production.

c. The treated material has the characteristics of narrow particle distribution scale and good uniformity.

d. Time saving, high efficiency, energy saving, and high production efficiency.

e. Simple assembly and disassembly, easy to clean, to meet the CIP cleaning needs of different occasions.

f. With a certain degree of self-absorption and low head transportation function.

g. No dead angle, 100% of materials through lax emulsification.

h. Low noise level, smooth operation and easy maintenance

Advantage of emulsifying machine

a. Rotational speed. High rotational speed is a prerequisite guarantee for obtaining ultra-fine suspension and emulsion, 14000rpm is 4-5 times of common emulsifier. Strong shear capacity, particle size is refined smaller, and higher production efficiency.

b. Stator. Stator gap is generally 0.2-0.3mm, while the general emulsifier is generally 0.5-0.7mm, stator is more precise, for the material refinement effect is better. In addition, emulsifier configuration of three sets of stator rotor, the material through the working chamber, equivalent to be shear processing 3 times, emulsification, dispersion and homogenization more thoroughly.

c. Mechanical seal. The emulsifying machine adopts mechanical seal. Under the premise of ensuring cooling water, it can run continuously for 24 hours. Ordinary emulsifiers are difficult to run continuously for long periods of time and cannot withstand high speeds.

Application of emulsifying machine

Emulsifying machine is used in any process that requires mixing, homogenizing, pulverizing, suspending and dissolving, from cosmetic emulsions to pastes. In order to meet different process requirements and expand the scope of use.

Emulsifiers have a wide range of applications in industries such as adhesives, paints and coatings, cosmetics, food, pharmaceuticals, plastic resins, printing and dyeing, inks and asphalt.
Fine chemicalsPlastics, fillers, adhesives, resins, silicone oil, sealants, pastes, surfactants, carbon black, defoamers, brighteners, leather auxiliaries, coagulants, etc.
PetrochemicalsHeavy oil emulsification, diesel emulsification, lubricating oil, etc.
Daily-use chemicalsLaundry detergent, concentrated laundry detergent, liquid detergent, all kinds of cosmetics, skin care products, etc.
Paint and inkLatex paints, interior and exterior wall paints, water-based oil-based paints, nano paints, coating auxiliaries, printing inks, printing inks, textile dyes, pigments, etc.
BiomedicineSugar coating, injection, antimicrobial agent, protein dispersant, medicine cream, health care products, etc.
Pesticide & FertilizerInsecticides, herbicides, pharmaceutical emulsions, pesticide additives, fertilizers, etc.
Food industryChocolate shell, fruit pulp, mustard, crumb cake, salad dressing, soft drinks, mango juice, tomato pulp, sugar solution, edible flavor, additives, etc.
Nano-materialsNano calcium carbonate, nano paint, all kinds of nano-material additives, etc.
Road asphaltOrdinary asphalt, modified asphalt, emulsified asphalt, modified emulsified asphalt, etc.

Use of emulsifying machine

a. Do not change. After confirming that the machine seal cooling water has been connected, start the motor and repeatedly request that the direction of motor rotation should be the same as the direction mark of the spindle before running. Reverse rotation is strictly prohibited!

b. Troubleshooting of abnormal conditions. In the process of emulsifying machine operation, if there is an abnormal sound or other faults should immediately shut down the machine for inspection and troubleshooting before running. Clean the working chamber, stator and rotor after stopping the machine.

c. Keep clean. After using the emulsifier, the internal grooves need to be cleaned. In this way, the working efficiency of the stator and rotor can be maintained and the sealing effect of the emulsifier can be protected. Also, if required, a cleaning cycle should be designed and installed near the periphery of the emulsifier. For specific references, please refer to the process requirements of the various products.

d. Periodic Inspection. The emulsifier mixer machine requires periodic inspection of the stator and rotor. If the wear and tear of the stator and rotor is too great, the relevant parts should be replaced in time to ensure the effectiveness of dispersion and emulsification.

e. Regular cleaning. Depending on the different media used by the customer, the inlet and outlet filters should be cleaned regularly so as not to reduce the production efficiency due to the decrease in the amount of feed material. The material entering the workshop is flowing and dry powder or agglomerated material is not allowed to enter the emulsification machine directly, otherwise it will block the machine and damage the equipment.

f. Safe operation. Before using the emulsifier, it is necessary to establish appropriate safe production operation procedures to ensure the safety of operators and equipment. In the electrical control system, the user should establish a safety protection system with a good and reliable motor grounding device.

g. Continuous material transportation. When using the emulsifier, the liquid material is continuously fed or kept in the container in a certain amount. Empty machine operation should be avoided to avoid damage to the equipment due to high temperature or material crystallization during operation!

h. Stop adjustment. If there is liquid leakage from the shaft during the operation of the emulsifier, it is necessary to adjust the pressure of the mechanical seal after stopping the machine.

i. Material assurance. Metal shavings or hard debris are strictly prohibited from entering the working chamber of the emulsifier to avoid irreversible damage to the stator and rotor.

Precautions in the operation of emulsifying machine

a. The power supply needs to be connected first. The ground wire of the emulsifying machine needs to be connected reliably to ensure electrical safety. Otherwise, disaster can easily happen.

b. When the power is turned on, you will need to rotate the emulsifier's homogenizing head and observe the orientation of the homogenizing head. From top to bottom, counterclockwise rotation indicates the power supply is correct. If clockwise rotation indicates that the power is reversed, the power supply should be reconnected.

c. The homogenizing head of the emulsifier is strictly prohibited from idling without medium to prevent heat generation, bearing burns and seal deformation.

d. Be sure to fill the vacuum pump tank with water when pumping to prevent the vacuum pump from idling. When starting the vacuum pump for the first time, check whether the vacuum pipe is sealed to prevent air leakage and avoid insufficient vacuum.

e. Before shutting down the vacuum pump, close the ball valve in front of the vacuum pump to prevent condensation gas. When the lid of the pot needs to be lifted, it is necessary to open the air filter to make the pot become normal pressure before lifting it.

f. It is strictly prohibited to open the vacuum pump when it is not closed, if there is a special need, start no more than three minutes to prevent damage.

g. When the material needs to be heated, first ensure that the emulsifier jacket has a heating medium to prevent dry burning and damage to the heating tube.

h. In the process of operating the emulsifier, if there is an abnormal sound, you need to turn off the power immediately to find out the reason before operation.

i. During the operation of the emulsifier, it is strictly prohibited for all parts of the body to enter the pot to prevent accidents.

j. Before cleaning the emulsifier, you need to cut off all power supply to avoid accidents.

How to order emulsifying machine?

iBotRun offer automated manufacturing facilities help customer solve and reduce labor cost, increase work efficiency, create huge wealth.
If you are interested in our emulsifying machine or have any questions, please write an e-mail to info@ibotrun.com, we will reply to you as soon as possible.


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