What is flame lamination machine?
Flame lamination machine is a kind of high-temperature and high-pressure equipment used for metal surface treatment. The equipment adopts
advanced numerical control system and imported electric components, which makes the automation level of the whole equipment reach a high degree. It has the functions of automatic feeding, fixed-length cutting, automatic welding, etc.; it can process various metal materials by sawing and drilling, and is widely used in machinery, metallurgy, mining and other industries and departments.
What is flame lamination?
Flame lamination can be understood as the rapid combustion of a linear gas burner melts the sponge, which produces a sticky film that is bonded together between the rollers of the press as well as the upper fabrics and interlining fabrics as they pass through the gluing gap.
Working principle of flame lamination machine
Flame lamination machines are used to laminate thermoplastic materials (e.g. sponges or other adhesive films made of polyester, polyether, polyethylene, as well as textiles, PVC films, synthetic leather, non-woven fabrics, or other materials) into 2- or 3-layer products by rapid flame combustion.
Working process of flame lamination machine
Before flame lamination process starts, the sponge release station, the fabric release station and the interlining release station (optional)shall be loaded with material. The material sticks shall be fixed and aligned with each other with the laminating device. The feed rollers of the unit are driven by servo motors and controlled to keep their speed in correspondence with the working speed. Continuous production in automatic mode requires a steady supply of material.
The sponge comes out of the sponge release station to the welding machine on the sponge memory to weld to the end of the sponge that is already in the unit (in order to combine the new sponge, the end of the sponge is clamped to the sponge memory, in automatic mode as many sponges as possible should be stored in order to have enough time to weld and to avoid unnecessary stops due to lack of material)
The sponges are transferred to the next production unit, the laminating unit, by means of a sponge conveyor frame. Sponge alignment is achieved by means of a guide device controlled by photocells.
Parallel to the transport of the sponge, the fabric is simultaneously fed into the unit, welded to the fabric already in the unit by means of a welding machine, fed by the feed rollers of the fabric storage, folded by a folding machine and placed on the chute of the fabric storage, and then transported by means of an adjustable tension bar via the guiding device to the stenter, where the fabric is fixed to a needle chain and transported to the laminating unit. The supply of the fabric is accomplished at this point by direct use of a release shaft on the laminating device, which is then fed through a spiral open roller on the stenter outlet.
The third medium material interlining fabric is the feed roll with interlining memory pulled in from the release shaft at the same time as the other two materials. A folding machine folds the interlining fabric and places it on the conveyor belt of the interlining memory. The input of the interlining is the same as the input of the fabric. Liner rollers mounted on the laminating unit pull the liner out of the memory, a guide keeps the liner aligned, a spiral unwinder keeps it wrinkle free, and after the liner is fed to a second spiral unwinder, it is pulled in by the laminating unit.
Once all the components have reached the laminator, they are glued together by flame lamination. After the three materials have been glued together to form the finished product, the winding roll 1 pulls the finished product out of the laminator and delivers it to the trimming station (which cuts both edges of the finished product to a defined width), where it is transported by the winding roll 2 to the product storage (which guarantees a continuous, uninterrupted production when changing the materials or removing the finished product).
Feature of flame lamination machine
As an important processing equipment, flame laminator is a diversified and highly efficient equipment. Flame laminators have important applications in the industrial field, especially in aerospace and automotive manufacturing.
The main principle of flame lamination machine is to use a flame gun to melt and fuse two or more materials together on separate surfaces. Flame laminators mostly use a heated gas mixture that is then ejected. This method is through the combustion of the jet out of the high temperature flame to heat the surface of the material, so that it melts and bonded together.
a. High efficiency. Flame laminating machine adopts high temperature melting technology, which makes the melting speed fast and the bonding stronger, and the production efficiency is very high.
b. Multi-function. Flame laminating machine has multifunctional characteristics and can be used for laminating different materials. For example, it can compound metal and non-metal, vaporization and metal, different kinds of metal, and so on.
c. High quality. The flame laminator has a very good laminating effect, which can realize uniform laminating between the materials and ensure the strength and durability of the materials. In addition, it can effectively avoid generating excess oxidation reaction and the material is not damaged.
d. Easy to operate. The equipment of the flame laminator is particularly precise, and it can adjust the heating volume and flame jet pressure as needed. Meanwhile, its operation process is also very simple, which can make workers easily master the skills of using it.
e. Safety. In the use of flame laminating machine for composite processing, the automatic temperature control inside the equipment can effectively avoid overheating and burning and other unforeseen dangers.
Overall, flame laminating machine is a multi-functional, high-efficiency, easy to operate, simple to operate, safe and reliable processing equipment. Its application in aerospace, automobile manufacturing and machinery manufacturing is becoming more and more widespread, helping enterprises to improve production efficiency and product quality. Especially in modern industrialization, it is important to improve the quality and functionality of products in order to maintain price competitiveness, and flame laminating machines meet these needs.
Application of flame lamination machine
a. Flame lamination machine is suitable for all kinds of non-ferrous metal and ferrous metal sheet stamping processing.
b. Flame laminating machine is suitable for the production and processing of all kinds of cold punching molds.
c. It can be used in the production of hardware products and other shaped parts.
d. The flame laminator is used in the production of hardware and other shaped parts.
e. Widely used in the automobile industry, in the hood and body exterior parts on a wide range of applications.
f. It is used in electronic industry to make conductive wire frame.
g. Applied to the machinery manufacturing industry for stamping with the guide pin.
h. Applied to the household appliances industry for the shell parts.
i. Widely used in the packaging industry as a blister shells.
j. Applied in agriculture as greenhouse skeleton.
k. Used in the medical field as artificial bone scaffolding
l. Used in the field of aerospace and aviation rocket nozzle
m. Used as food preservation packaging material.
n. Used in sports equipment industry.
o. As a reactor in chemical industry.
p. As a template in construction industry.
q. It can be used as decoration and decorating industry.
r. It can also be used as special purpose in other industries.
s. It can be used in automatic production line.
Use of flame lamination machine
Flame lamination machine is mainly used for laminating sponge and other textile products. Its main feature is the use of flame-retardant sponge as the bonding material, this process does not use glue. Flame spray welding has a good application in the bonding of plush and deerskin. What's more, it is characterized by environmental protection, good hand-feeling, and washing resistance.
a. First, the substrate is mounted along each guide roll in the direction of the alignment, while the adhesive is mixed and the oven heating system is activated. When the corresponding set temperature is reached, the drive motor is activated and coating production can begin.
b. The substrate of the unwinding unit is coated with glue through anilox rollers and then dried through a drying tunnel to complete the coating process.
c. After the gas-liquid deflection in EPC, it enters the composite section and adheres to the substrate of the second rewind section to realize the composite process.
d. After cooling and winding, the entire production process of the substrate is completed.
Precaution of flame lamination machine
a. The flatness of the substrate can be adjusted by adjusting the position of the deflector roller when using the machine in the flame.
b. Adjust the laminating pressure between the laminating rollers by adjusting the relative distance between the two laminating rollers.
How to order flame lamination machine?
iBotRun offer automated manufacturing facilities help customer solve and reduce labor cost, increase work efficiency, create huge wealth.
If you are interested in our
flame lamination machine or have any questions, please write an e-mail to info@ibotrun.com, we will reply to you as soon as possible.
