What is jam filling machine?
Jam filling machine is used for filling sauce-like materials that are sticky and with particles. It should be equipped with
automatic stirring function, simple structure, high accuracy, easier operation, filling valve controlled by pneumatic valve, higher filling accuracy, filling volume and filling speed can be adjusted arbitrarily, filling bore adopts anti-pulling and lifting filling device.
Type of jam filling machine
Jam filling machine can be divided into automatic filling machine, semi-automatic filling machine and manual jam filling machine according to the operation process.
Manual jam filling machine
Manual jam filling machine is a simple processing equipment, which usually consists of a hand-cranked rotor and a grinding disc. It has the advantages of being inexpensive, easy to operate and suitable for small-scale production. However, due to the need for manual operation, the production efficiency is low and it is not suitable for large scale production.
Semi-automatic jam filling machine
a. The body of semi-automatic jam filling machine is mainly made of high-quality stainless steel and aluminum alloy, which is beautiful in appearance and clean and hygienic, fully in line with food hygiene requirements.
b. With manual and automatic continuous filling function, and the manual and automatic state can be quickly switched with each other; can be used with matching conveying line.
c. The jam filling line can be equipped with mixing, holding and screwing system to realize integrated operation.
d. The quick live connection makes the jam jar filling machine more convenient to disassemble and clean.
Automatic jam filling machine
Full-automatic jam filling machine can be equipped with bottle management system, bottle washing system, drying and sterilization system, filling system, capping and capping system, labeling and coding system.
Working principle of jam filling machine
Automatic jam filling machine
Automatic jam filling machine belongs to one of the filling machinery and equipment, now with the diversification of products, and Starfire automatic juice and jam filling machine equipment with more market demand to achieve a multi-purpose, reduce the cost of processing enterprises, and drive the economic development of the industry. The working principle is as follows.
Conveying module, bottles enter from the conveyor belt, start bottles, extend bottles and intercept empty bottles. The photoelectric switch for detecting the number of bottles is set at the entrance. When the number of filling heads is the same as the number of filling heads, the inlet barrel lengthens, the inlet is blocked, and the conveying motor stops running. After filling, the filling head rises, the discharging barrel retracts, the conveying motor rotates again and the filling bottles are sent out. The work of automatic juice and jam filling machine equipment is completed and the next round is carried out.
Technical parameter of jam filling machine
| Packaging materials | Hot pot base, viscous sauce body matter such as: butter hot pot base, hot sauce, honey, juice, etc. |
| Measuring method | Plunger pump volume metering |
| Measuring range | 100～500g |
| Filling speed | 10～30 times / min |
| Filling accuracy | ±1% |
| Total power | 0.75KW |
| Power supply voltage | 220V/50Hz |
Feature of jam filling machine
a. Juice and jam production line equipment material contact parts are made of stainless steel, in full compliance with GMP standards.
b. Jam filling machine can be fast live connection, disassembly and cleaning is simple and quick.
c. Juice and jam production line equipment filling volume and filling speed are easily adjustable, replacing different sizes and shapes of bottles without replacing parts, easy to adjust.
d. The filling head of juice and jam filling machine equipment is equipped with leak-proof device, filling without pulling and dripping.
Application of jam filling machine
Jam filling machine is suitable for filling viscous sauces with particles and large concentrations of chili sauce, bean paste, peanut butter, sesame paste, jam, butter hot pot base, red oil hot pot base and other substances. It is suitable for filling and dispensing of hot pot base, sticky sauce, chunky meat sauce, etc. It is suitable for filling various kinds of sticky bodies and sauces containing various solid substances such as chili pepper, peanut, meat chunk, condiment and other objects and hot pot base with oil and material separated in various containers, suitable for butter hot pot base, red oil hot pot base, spicy sauce, honey juice, jam, etc.
Use of jam filling machine
Jam filling machine is the filling equipment from the jam into the packaging equipment, after processing, conveying, assembly, inspection and a series of production activities operation. Jam filling machine can adapt to the needs of multi-species production and can achieve high volume production in food companies, thus helping them to achieve high speed production.
Before jam filling, you need to do the preparatory work before starting the machine. First clean up the jam filling machine site and clear the debris on the transport belt. Then, the boxes with empty bottles need to be stacked on pallets and sent to the pallet unloader by the conveyor belt, then the pallets will be unloaded one by one and the boxes will be sent to the unloader with the conveyor belt. The empty bottles are taken out of the boxes and the empty boxes are sent to the box washing machine by the conveyor. After cleaning, it is transported to the carton machine again. The empty bottles taken out from the unloading machine are sent to the bottle washing machine by another conveyor belt to be disinfected and cleaned. After experiencing the bottle machine inspection, they enter the filling machine and capping machine after meeting the hygiene standard. The filled jam bottles are capped by the capping machine and then transported to the labeling machine for labeling, after which they are sent to the case packing machine to be loaded into boxes into the warehouse.
Troubleshooting of jam filling machine
In the process of using jam filling machine, it is inevitable that malfunctions will occur. The following is a list of several common troubleshooting methods.
a. Valve or cylinder work slow or stop running
The cause of the failure may be the control valve problems, you can check the material valve or cylinder internal sealing state, damage needs to be replaced in a timely manner.
b. Injecting head leakage during shutdown
This situation may be a lack of system air pressure or injection ball valve wear generated leakage, the need to check whether the air supply pressure is normal.
c. Jam filling machine output indicator has output indication, but electromagnetic does not work
This situation may be the programmable controller internal intermediate relay damage, need to replace the same type of relay.
d. During the automatic packaging process, the jam filling machine appears to have enough bottles but is still filling
It may be out of the bottle electric eye appears to count insufficient protection measures, need to rearrange the jam bottles can be.
How to order jam filling machine?
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If you are interested in our
jam filling machine or have any questions, please write an e-mail to info@ibotrun.com, we will reply to you as soon as possible.
