Blood Collection Tube Manufacturing Machine

Contents:
What is blood collection tube manufacturing machine?
Working process of blood collection tube manufacturing machine
Components of blood collection tube manufacturing machine
Features of blood collection tube manufacturing machine
Advantages of blood collection tube manufacturing machine
Blood collection tube manufacturing machine price
How to buy blood collection tube manufacturing machine?

Blood collection tube manufacturing machine automatically carries out the labeling, tube loading, medicament adding, drying, packaging and other processes of the blood collection tubes, avoiding human participation during the assembly process, ensuring the cleanliness and safety of the blood collection tubes. At the same time, blood collection tube automatic manufacturing machine can operate 24 hours a day, thus ensuring the productivity of blood collection tube assembly.

This blood collection tube manufacturing and assembly line is mainly used to assemble blood collection tubes for medical purposes. Its main assembly process is: labeling - automatic tube loading - tube inversion detection - drug adding - drying - cap addition - vacuum plugging - loading trays -heat shrink packaging.

Test tube labeling machine is specially used for automatic labeling of test tube self-adhesive labels.

a) Test tube labeling machine adopts PLC program control and automatically drops the tubes.

b) This test tube labeling machine also uses stepper motors for label transmission, optical fiber photoelectric for testing label and tube measurement.

Safety helmet rubber plug high speed assembly machine in the blood collection tube making machine is used for assembling safety caps and rubber stoppers (4 vibration plate feeding), but it is only suitable for plastic caps and rubber stoppers of one specification. However, this high-speed assembly machine for safety cap rubber plugs can assemble caps of two colors at the same time, and its production capacity is 16000-12000pcs/h.

Blood collection tube separation glue adding machine is used to add separation gel. This machine adopts vacuum negative pressure suction and air pressure pressurization in the glue storage chamber to realize the filling of separation glue into the test tube in the vacuum chamber. Since the separation gel is in a vacuum state when filling, it prevents air from entering the colloid to generate bubbles during the glue adding process, reducing a large amount of centrifugal work and greatly improving product quality and production efficiency.

a) Production capacity: 5000pcs/h (Separating gel viscosity and room temperature have an impact on actual speed.)

b) Applicable tube size: 13*75mm 13*100mm 16*100mm

In the blood collection tube manufacturing machine, large-capacity separation gel centrifuge for blood collection tubes is suitable for centrifuging the separation gel test tubes after adding gel to remove air bubbles in the separation gel.

a) Centrifugal with tray: 3600 pieces/time (13.H75-100mm)

b) Centrifugal without tray: 6000 pieces/time (13, H75-100mm); 4800 pieces/time (16*100mm)

c) Centrifugation time: 10-15 minutes/time

d) Structural method: three-legged spring shock-absorbing structure

Ultrasonic flip cleaning machine is used to conduct ultrasonic cleaning of test tubes to ensure that the test tubes are clean.

a) Production capacity: 60-120 seconds/box
13 tubes, each box equals approximately 750pcs.
16 tubes, each box equals approximately 600pcs.

b) Applicable tube size: 13*75mm 13*100mm 16*100mm

Sodium citrate desktop filling machine is used for quantitative addition of sodium citrate pharmaceuticals or other water-soluble pharmaceuticals. And the equipment is also equipped with a distributed precision ceramic quantitative filling system, which is controlled by automatic or foot switch and has automatic cleaning function.

EDTA ultra-fine quantitative spraying machine of the blood collection tube manufacturing machine is used for quantitative spraying addition of EDTA or heparin. The equipment is also equipped with 5 sets of distributed precision ceramic quantitative spray systems, equipped with ultra-fine atomizing nozzles and independently controlled by the air control unit. The atomized particles are fine and uniform, and the particle size is adjustable. In addition, EDTA ultra-fine quantitative spraying machine also has automatic cleaning functions, agent storage monitoring, and drug shortage alarm functions.

a) Production capacity: 6000pcs/h

b) Applicable tube size: 13*75mm 13*100mm 16*100mm

Blood collection tube coagulant quantitative spray machine is used for quantitative spray addition of coagulants or other suspended liquid agents. The equipment is equipped with an imported pinch valve with 10 nozzles and a CNC pressure stabilizing system to accurately and stabilize the dosing pressure to ensure accurate dosage. It is also equipped with an atomizing nozzle, which is fine and uniform, and the particle size is adjustable. At the same time, blood collection tube coagulant quantitative spray machine of the blood collection tube making machine is controlled by servo, and there is no reagent within 10mm from the tube mouth. In addition, the machine also has an automatic cleaning function and a magnetic stirrer for potions.

a) Production capacity: 8000pcs/h

b) Applicable tube size: 13*75mm 13*100mm 16*100mm

Dust-free clean dryer is used for drying potions. The machine is also equipped with a set of clean and dust-free "PTC" heating modules, which can dry 100 test tubes at the same time at a time, with fast heating response and more accurate temperature control. In addition, the dust-free clean dryer also has a temperature control automatic protection function.

a) Production capacity: 100 pieces/time

b) Applicable tube size: 13*75mm 13*100mm 16*100mm

c) Temperature range: room temperature-100℃

d) Heating method: PTC clean heating module

In the blood collection tube manufacturing machine, fully automatic cap sorting and cap adding machine automatically installs safety caps onto the test tube mold frame, 100 pieces at a time. It is also equipped with a vacuum-assisted cap removal system, which is reliable, durable and highly accurate.

a) Production capacity: 8000-10000 pieces/hour

b) Applicable tube size: 13*75mm 13*100mm 16*100mm

High-precision CNC vacuum plug press for blood collection tubes is equipped with a high-precision CNC vacuum control system to ensure the vacuum accuracy and high qualification rate of blood collection tubes. Since this machine uses pneumatic pressing plug, it can vacuum and plug press 200 test tubes at the same time. At the same time, the high-precision CNC vacuum plug press for blood collection tubes is equipped with a PLC microcomputer and a high-precision vacuum detector, which not only ensures the vacuum accuracy of the product and the high qualification rate of the product, but also is easy to maintain and has a low failure rate.

Automatic test tube tray loading machine automatically takes out the test tubes in the mold frame and puts them into the tray, manually feeds them into the mold frame, and automatically takes out the tubes and puts them into trays. At the same time, automatic test tube tray loading machine is also equipped with a vacuum tube taking system, which is reliable and durable. In addition, the equipment also has a pallet hopper detection and alarm function.

Shrink film automatic sealing and cutting packaging machine of the blood collection tube manufacturing machine is used for heat shrinkable film, automatic sealing and cutting, and realizes the automatic production of sealing and cutting packaging.

a) Production capacity: 10 packs/minute (varies according to different product size specifications)

b) Maximum sealing size: length 550mm, width 450mm

c) Maximum packaging size: length + height≤500mm, width + height≤430mm

a. The tube loading part of the blood collection tube manufacturing machine is positioned by a servo motor, which ensures stable operation, accurate positioning and high speed.

b. The atomization and liquid adding part of the automatic vacuum blood collection tube assembly line adopts the original imported quantitative control pump, which has one-to-one quantitative control, good repeatability, accurate quantification, easy disassembly, washing or replacement, and has functions such as reagent recovery and physical stirring.

c. The automatic heating and drying part of the blood collection tube manufacturing machine can adjust the position, temperature and time according to the production process requirements, so it can fully meet the requirements for drying trace reagents during the production and assembly process of blood collection tubes.

d. The automatic cap adding part of the blood collection tube manufacturing machine uses servo motor positioning, and uses a unique capping device (gas adsorption + rubber stopper fixation) to ensure that caps will not fall off or be missed during the production process.

e. In the blood collection tube manufacturing machine, the self-vacuum pressure cap part adopts the principle of detecting and working all the way to ensure the accuracy of the vacuum. At the same time, the different vacuum amount can be set according to needs: 1ml, 1.6ml, 1.8ml, 2ml, 3ml, 4ml, 5ml, 7ml, 10ml.

f. The automatic blood collection tube detection part in the blood collection tube manufacturing machine can randomly check the vacuum degree of the blood collection tubes, and intelligently detect whether each test tube is labeled or correctly labeled, whether the liquid is atomized, whether the cap is compounded in place, and whether the separation gel is added to the compound standard and other projects, and automatically eliminate unqualified products.

g. In the blood collection tube making machine, the automatic tube management and loading tray automatically loads the test tubes into the foam tray after inspection, which is efficient and fast, saving labor costs. In addition, the automatic heat shrink packaging in this manufacturing machine automatically laminates and heat shrinks the foam tray loaded into the product to complete the product packaging.

a. Enhance productivity
Automatic manufacturing machine for blood collection tubes can realize the automatic supply, positioning and assembly of a complete set of parts, greatly improving the production efficiency of blood collection tubes. Compared with manual assembly, automated assembly machines can complete assembly tasks faster and with higher precision.

b. Ensure product quality
Blood collection tube manufacturing machine can ensure that the various components of the assembly are correctly connected through precise positioning and control, avoiding errors caused by human factors and improving the quality and consistency of blood collection tube products.

c. Save labor cost
The use of automated blood collection tube manufacturing machines reduces the need for manual operations, effectively reduces labor costs, and reduces losses and waste caused by human errors.

d. Increase the flexibility of the production line
Blood collection tube manufacturing machine can quickly adjust and modify the blood collection tubes according to different specifications and requirements, making the production assembly line more flexible and adaptable.

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