What is gable top packaging machine?
Gable top packaging machine
is a food machine with the characteristics of high degree of full filling fine. The equipment introduces the latest international technology, research and development of intelligent liquid carton packaging machine. Its functional configuration and the degree of automatic control all reach the international level of similar products, is a typical machine, light, electricity, gas set integration of high-tech products. Gable top carton filling machine
is mainly used for filling fruit juice drinks, rice milk drinks, yoghurt drinks, cereal drinks, tea drinks, fruit vinegar juice drinks, fresh milk, yoghurt and other products.Gable top filling machine
is packaging equipment
, belongs to the category of equipment accessories. It is with the characteristics of the high degree of full filling fine food machinery introduced the latest international technology, research and development of intelligent liquid carton packaging machine. Its functional configuration and the degree of automatic control all reach the international level of similar products, is a typical machine, light, electricity, gas set integration of high-tech products.
Composition of gable top packaging machine
The product structure of gable top packaging machine mainly includes filling head, transmission system, control device and material box and other parts. The filling head is the main part of the equipment, which is responsible for injecting liquid or semi-liquid products into the packaging container. The transmission system drives the filling head to carry out the filling operation, while the control device is responsible for the operation and control of the whole equipment. The tank is the part where the raw materials are stored.
Working principle of gable top packaging machine
Gable top filling machine presets the filling volume through the control device, and then drives the filling head to fill through the transmission system. During the filling process, the equipment will automatically adjust the filling speed to ensure the accuracy and efficiency of the filling volume. Meanwhile, the sealing part will seal the packaging container to ensure the quality and safety of the product.
Working process of gable top packaging machine
a. Purchased carton pieces
b. Bottom preform
c. Bottom Forming
f. Top preform
g. Top forming
i. Roof pack finished product
Technical parameter of gable top packaging machine
|Product capacity||200ML-2000ML done on the same machine
|Machine output||2500 boxes/hour (in 500ml)
|Package||Filling range: 250ML-2000ML
|Filling volume adjustment range||0ML-2000ML
|Filling volume adjustment range||0ML-2000ML
|Carton bottom size||70*70mm, 95*95mm, 57*57mm, 70*60mm, 95*70mm, etc.
|Carton height range||36-224 mm
|Filling method||Piston type
|Filling temperature||4°C -94°C
|Shelf life||3-12 months at room temperature for fruit juice or 7-21 days for milk refrigeration.
|Heating mode||Electric heating
|Power supply N-HZ/V||50/380
|Total power (KW)||18KW
|Cooling water (℃)||Room temperature tap water
|Compressed air (mpa m³/min)||0.8-1.0 1.5
|Installation requirements||Cement, tiles, plastic floor can be, do not need to play the corner of the ground.
Feature of gable top packaging machine
a. The external design of the roof box filling machine is simple and clear, beautiful and generous, and has the characteristics of simple operation, adopting PLC computer control, easy to operate, convenient and flexible, only one mechanic can operate the machine.
b. Gable top carton filling machine has the advantage of short conversion time for different carton specifications. Because the roof box filling machine is equipped with micro-adjustment device, so it has the characteristics of high filling precision. The roof box filling machine adopts a compact design, occupies little space and has a low noise design.
c. In terms of energy consumption, the gable top packaging machine consumes one-fifth of the power consumed by similar products and meets the U.S. Class 3A standard.
Advantage of gable top packaging machine
The advantages of gable top packaging machine are mainly in high speed, high precision, high automation and easy maintenance. Due to its efficient filling and sealing process, it not only improves the production efficiency, but also ensures the quality and safety of the products. In addition, the simple structure of the equipment, convenient operation and easy maintenance also make it widely used in various packaging occasions.
Function of gable top packaging machine
a. Automatic intelligent control by computer (PLC) throughout the whole process, only 1 person is needed.
b. Touch screen display, the operator can directly access the relevant information.
c. Randomly and automatically record and store the operating status of the equipment, which can be saved for a long time.
d. Automatic oil lubrication.
e. Automatic fault alarm, diagnosis and guidance processing.
f. Packaging capacity can be adjusted arbitrarily, which is extremely convenient.
g. Gable top packaging machine can realize two kinds of packing forms with cover and without cover.
h. If required, remote debugging system can be installed to solve the problem for users in other places.
Application of gable top packaging machine
Gable top packaging machine is suitable for filling fruit juice drink, rice milk drink, yoghurt drink, cereal drink, tea drink, fruit vinegar juice drink, fresh milk, yoghurt, and so on.
The usage scenarios mainly include the packaging of liquid or semi-liquid products, such as beverages, oils, cosmetics and so on. Gable top filling machines are also widely used in some large-scale manufacturing industries, such as pharmaceutical, food and chemical industries.
Use of gable top packaging machine
a. Check whether the gable top packaging machine is working properly. Make sure the power supply, air source, etc. are connected and stable. Check the control panel on the machine to ensure that the switch, button, etc. are in a normal state.
b. Setting parameters. According to the filling requirements, set the relevant parameters of the filling machine, such as filling capacity, speed filling times, and so on. This is usually done through the buttons, knobs or touch screen on the control panel.
c. Place the roof box at the machine feed, usually a loading platform. Ensure that the roof cassettes are placed correctly so that they can enter the filling area without any problems.
d. Starting the machine. Press the start button on the control panel and the machine will start to run automatically. During the operation, the machine automatically completes the feeding, positioning, filling, sealing and other operations of the roof box.
e. Monitor the operating status. During the operation of the machine, you need to pay attention to the running status of the machine at all times to ensure normal operation. If you find any abnormalities, such as jamming, leakage and other problems, you should stop the machine and check the troubleshooting.
f. Filling is completed. When the set number of filling times has been reached or the production task is completed, the machine can be stopped manually, or the machine can be stopped automatically according to the set auto-stop function.
g. Cleaning and Maintenance. After completing the filling, switch off the power supply and air supply. Cleaning and maintenance of the gable top carton filling machine should include cleaning the filling area, replacing consumables in the machine, etc.
Please note that the above are only general operating steps, the specific operation method may vary with different models and brands. Before using the machine of gable top carton filling, it is recommended to read and understand the operating manual of the relevant equipment and follow the operating instructions provided in the manual. In addition, it is advisable for personnel who are not familiar with the operation to receive relevant training on the operation of the machine.
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or have any questions, please write an e-mail to firstname.lastname@example.org, we will reply to you as soon as possible.